Most Cost Effective Foundry Process Today
Operating Old Foundries eats away our profit margins as they are not Energy Efficient and technologies and process being followed are mostly obsolete.
Don't
Bleed Profits into Depreciated & Old Foundries.
Keep Modernizing!
Keep Modernizing!
If the casting is coreless your savings could be about 25% and with cores the savings could be to the tune of 40%
Today sand conservation is not
only environmental issue, but a cost to all the existing
foundries. Preparation of moulding sand, with Chemical and Natural
additives and reclaiming the same sand between 70% to 90% is a capital intensive
process with day to day operational cost and maintenance cost.
The only answer to this is adopting V-LFC process for
casting, by Ferrous and Non-Ferrous Foundries.
Highlights
of V- LFC Casting Process:
- No Rejections due to Core Shifting, as no cores needed
- No Fins so almost nil fettling
- Faster Delivery, because of almost nil after work and thus edge over competitors and satisfied customers.
- Machining work minimized
- Weight of castings are reduced, as draft-angles not needed
- Intricate parts can be cast
- Most economical molding process for < 300 kg castings
- Sand reused with almost nil wastage (spillage & dust formation max 1%)
- Environmentally friendly and friendly to workmen, as no chemical additives needed
- Most Economical Moulding Process today
- No Core, so no Core cost
- Moulding cost is reduced
- Finishing cost is almost nil
- Very good Surface Finish
The surface finish is so good that no other casting
process can achieve, at cost of LFC. This open avenues for getting better price.
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| Impellers |
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| Paint Coated |
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| Pump Casing as Cast Tractor Part |
